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Materials & Printing

Sublimation vs Embroidery vs Screen Printing

ASA Industries Team6 min read
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Sublimation, embroidery and screen printing are the three methods buyers ask about most often, and each is genuinely better suited to different parts of a garment.

This guide compares how each method works in practice, so you can brief your manufacturer with the right method in mind.

Sublimation Printing Explained

Sublimation dyes fabric directly, allowing full-colour, edge-to-edge designs without adding weight or texture to the garment. It's the standard choice for team jerseys and performance wear where large areas of colour or pattern are needed.

Embroidery Explained

Embroidery stitches a design directly into the fabric, producing a durable, textured, premium finish. It's best suited to smaller elements — crests, logos, lettering — rather than large full-colour graphics, since stitch density limits fine detail at scale.

Screen Printing Explained

Screen printing applies spot colours through a stencil, making it a durable, cost-effective option for simpler graphics with a limited colour palette. It's common on casual wear and training pieces where sublimation isn't required.

Choosing the Right Method for Your Product

As a general guide: sublimation suits full-colour team kits, embroidery suits crests and premium branding details, and screen printing suits simpler graphics on casual or training pieces. Many products combine more than one method — sublimation for the main design with embroidered branding, for example.

FAQ

Common questions.

Can sublimation and embroidery be combined on the same garment?

Yes, this is common — sublimation for the main design and embroidery for crests or premium branding details.

Which method is most durable?

Embroidery is generally the most durable for logos and lettering, since the design is stitched into the fabric rather than printed on top.

Is screen printing suitable for full-colour designs?

Screen printing works best with a limited number of spot colours; for full-colour, edge-to-edge designs, sublimation is generally the better choice.

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